Creating Wealth From Waste.
Reading edition
By EUGENE WOOD.
The Number of Scrap-Heaps Is Diminishing as Manufacturers Learn that By-Products Often Are More Valuable than the Things from Which They Are Taken.
An original article written for The Scrap Book.
The true test of the industrial civilization of a people is the extent to which every scrap and grain of its resources are utilized. The motto of a prosperous nation is: "Gather up the fragments that nothing be lost."
That the last few years have seen such an increase in the production of wealth as has never been known before in the history of the world is not to be wondered at when it is realized that in every department of industry those things that had been previously thrown away have become a source of revenue, and, in some cases, the by-product has become of more value than the original product itself.
The recovery of wealth from waste is the distinguishing mark of the age, because this is the age of industrial civilization. If the increase in the production of wealth is greater and more rapid than it has ever been since man first landed on this earth, without either a penny or a pocket to put the penny in, it is due to the general extension of methods that have been in use ever since he began to try to pick a living out of the clinched fist of dour old Mother Nature.
The delicate perfumes of flowers that otherwise would vanish in a day are trapped in lard, and then snared again from the lard by alcohol. The crusted argols that gather on the inside of the vats where wine ferments are utilized to make the cream of tartar for our biscuits.
Tin Pans for Complexions.
The bloom of health that glows upon the cheeks of the ladies of the chorus may be traced to the tin pans and cups that jingle on the rag-collector's wagon. These homely and prosaic vessels are made of plates of iron, coated, all too thinly in these degenerate days, with tin.
These iron plates have to be "pickled," as the trade phrase goes. All the rust and other substances than the clean iron have to be washed off with acids and water. The pickling liquor is not emptied out as slops by any means. There is a finely divided iron rust floating in it, and when the water is removed by evaporating it, the residue is Venetian red and iron pigment that, made up as rouge, can counterfeit the ruddy blood that courses so near the surface of the satin skin of youth.
It is almost a personal triumph to us to know that the broken bits of rock from the quarry, unfit to use as building material, are turned into crushed stone, for which there is so large a demand, thanks to the increasing popularity of concrete, and that its revenues pay the operating expenses of the quarry, and make the price got from building stone so much clear money.
Illuminating-gas has to be washed and scrubbed anyhow before it can be introduced into our houses. The household ammonia with which the kitchen sink is kept so sweet is taken by the thousand tons from the scrub-water of the gas-house and the furnace-gas of iron-works.
Only the Pig's Squeal Gets Away.
Meat packers will tell you that nowadays they save everything but the pig's last dying squeal. Naturally, the hides and skins of the animals slaughtered are worth saving. The tips of cows' horns are used for the mouthpieces of pipes; the horns themselves are split and pressed flat, and combs, the backs of brushes, and large buttons are made of them. What bits and splinters are too small to be worked up go for fertilizer.
Hoofs are sorted by colors. The white ones go to Japan, there to be made up into ornaments of artistic merit. We haven't got that far along ourselves. The striped ones stay here to be made up into buttons. The black ones are utilized in the manufacture of cyanide of potash, by which gold is extracted from low-grade ores it formerly did not pay to work.
The bones in the feet of cattle bear up a great weight, so they are hard and take a high polish. They can be used instead of ivory, which is getting scarce. Tooth-brush handles and cutlery handles are made of these bones. The others in the skeleton are built of lime stuck together with glue and molded into shape by the push and pull of muscles.
The soft bones of the head, shoulders, ribs, and breast do not need to be so stiff as the bones of the legs; they have more glue in proportion to lime than the leg-bones. The animal needs a kind of flexible, weather-proof varnish flowed over it, so to speak, to protect the tissues. Glue is what makes this coat or hide. So from bones and scraps and trimmings of hide this glue or gelatin is soaked out. Even the bones on which meat has been cooked have some little dribs of gelatin and fat in them, and these are stewed under pressure until there is nothing left in them of the gelatin, of which they now make the little capsules in which the druggist puts the medicine whose taste we don't just fancy, and fats which go to the soap-maker for the want of a better destination.
Drugs from Dead Cattle.
From the bodies of cows is obtained the tallow which is made into oleomargarin.
The prevailing ailment of the American people is dyspepsia, which is due to a natural lack of pepsin. But it has been found out that the pig's pepsin will do as well as our own, so it is prepared for the drug-trade and sold at considerably above the price per pound of the hog on the hoof.
There are all sorts of obscure nervous troubles which can be very materially helped by a substance extracted from the gray matter of calves' brains.
A growing child should make red corpuscles in his blood at a great rate. All the processes which construct his bones and his flesh and his various organs should be working full-powered. The red rib-marrow of freshly killed young animals contains a substance which is soluble in chemically pure glycerin and can be digested out of that red rib-marrow, and which, if given to the child, greatly increases the proportion of red corpuscles in the blood and stimulates all the constructive processes of the body. This will sell for a much larger sum a pound than veal.
And so there are various other substances taken from the sweetbreads proper, the neck-and-throat sweetbreads, the thyroid gland, the parotids, and the suprarenal capsules which can be used in medicine and can be sold at a large profit to people brought up to believe that "eating the part strengthens the part."
Glycerin a By-Product.
And when all has been extracted that you would think could be extracted, all the bits and scraps and scrapings and what not are put into a tank and cooked and cooked until all is dissolved that can be dissolved. The residual fat is skimmed off, and the last bit of glue, and the insoluble matter at the bottom of the tank, go for fertilizer, and then, in the packing-houses that don't know their business, the tank water is let run away. But there is much valuable nitrogenous matter in those waters which the first-rate packers utilize. And there is glycerin there.
In the old days the candle-makers who used palm-oil had their own troubles with glycerin. If a candle was blown out, the smoldering wick used to leave an offensive odor. It was the glycerin that caused this. Naturally, the only thing to do was to take it out of the candle, and the next thing was to get rid of it down the gulley into the creek. People complained, as people will; but what else was an honest chandler to do? Latterly they have been figuring on the matter, and some of them have come to the conclusion that they used to let as much as two thousand dollars' worth of glycerin get away from them every week.
In the last five years the soap-makers have learned that they can realize more money out of the glycerin than they can out of the soap they make. Some of this glycerin is refined, but the great part of the crude goes to the manufacturers of dynamite, which is nitroglycerin mixed with infusorial earth, so as to weaken it.
There is just as much acid after the glycerin is turned into nitroglycerin as there was before. After it is washed out the nitro is left apparently unchanged. It is not broken up, but it is on the edge of it. Give it a knock and it all flies to pieces at once so suddenly that it will loosen more dirt in a second than a hundred pick-and-shovel men could scoop out in a week.
Wealth in Refuse Heaps.
Back of the tin shop there used to be a heap of shining clippings. The heap of clippings isn't there now. If there are any bits of tin too small to make the backs of buttons, they are pressed together to make window-sash weights.
Nor is that pile of sawdust back of the sawmill any more. The butchers want it for their floors, but that isn't the most economical use for it. There are acetic acid, wood alcohol, naphtha, wood-tar (and all that that implies) to be had from the distillation of sawdust—to say nothing of sugar from birch sawdust. The reason there isn't more money in the sawdust than in sashes, doors, and blinds which the factory turns out is because we have more faith in cog-wheels than we have in test tubes.
In machinery, big or little, Americans stand at the head of the class; in industrial chemistry they are at the foot of the class.
We pay the Germans about ten times what we ought to for phenacetin, because we can't get it into our heads that there is any money in applied organic chemistry. Coal-tar was once a nuisance, but the Germans make indigo so much better and cheaper from it now that they have put the indigo-plant out of business.
The red trousers of the French soldiers are dyed with German alizarin, also a coal-tar product, because it doesn't pay to raise madder any longer. In coal-tar are all sorts of valuable drugs, dyes, and perfumes. But we don't know it—industrially.
Stay! I do my country an injustice. We can make moth-balls and carbolic acid. But that is as much as ever we can do. And this is why we do not utilize the saw-dust and make a better business out of it than the sawmill can.
And garbage! I wonder how much orange-peel and lemon-peel is thrown away in New York City every day, and how much the neroli or essential oil that could be got from it would be worth. I wonder if the stalks and fag-ends of vegetables could not be distilled and something made from them. But the limit of our wisdom in regard to garbage is: burn it and get power from it. Somebody is going to get rich from this garbage problem one of these days. But it will be the test-tube and not the cogwheel that will make the money. It will be the industrial chemist, not the mechanic.
Fortunes Lurk in Old Wool.
See what a difference such knowledge has made in the wool industry. Sheep's wool is dirty and greasy when it comes to the mills. Wash it with strong alkali in running water. That is what has always been done. But a man in Massachusetts thought it would be a good idea to dissolve the grease with some such solvent as naphtha. He saved the naphtha to use over again; he recovered the grease, which is the most softening and penetrating of all fats and is most valuable for ointments, and he recovered carbonate of potash. Sheep wearing heavy wool in the hot weather perspire freely, and this perspiration contains carbonate of potash.
After the wool is once woven into cloth, we may dismiss from our minds all thought of effecting any more economies. When the suit of clothes is worn to rags, the rags are still as good as new, for the wool is picked out into strands of fiber again and woven anew. It isn't ground into shoddy as it was in the days of the Civil War.
The wool is picked apart as long as it has any staple to it at all, and forms part of the most expensive and enduring of fabrics. It may be mixed with cotton, but when it comes to be a rag again, the cotton is burned out either with acid or with heat, the dust is taken out, and once more behold absolutely pure wool, much safer to wear than the new wool of the tropics and semi-tropics. When there is not enough wool to hold together it goes into our clothing. With wood ashes and scrap iron it ceases to be a fabric and becomes a dye, Prussian blue.
The cotton rag has no such long life. All it is good for is paper stock. The paper business is essentially a wealth from waste industry. For a long time, linen rags, cotton rags, and old rope were the only materials of which paper was made. Cheap books and magazines and newspapers had to wait until it was discovered that the resins and gums in which the fibers of wood are imbedded could be dissolved away, leaving the pulp of the wood in just the same condition that the pulp of rags was.
Where Old Magazines Go.
If the resins are not thoroughly dissolved away the paper turns brown in the course of time. Naturally enough, the wood-pulp makers let the solution of resins run off and become a nuisance, but they, too, are learning that there are glucoses and pyroligneous acids and all manner of riches to be obtained from the solution of the vegetable matter, to say nothing of the possibilities of a sort of gum or glue which is softened both by heat and by moisture.
And just a word about an economy found necessary by the magazines and newspapers which take back the copies the newsdealer does not sell. These "returns" were hard to get rid of. Paper is mean stuff to burn in quantities. So far as the texture of the wood-pulp paper is concerned, it might be used to print on again, but how are you going to remove the ink? Let the ink stay on and use the pulp over again for pasteboard boxes. And that's what becomes of the newspapers and magazines that nobody buys.
If you will look over journals devoted to concrete and its wonders, you will see a good deal about the concrete made out of slag. And there was a neat little point made when it was discovered that about two cents a pound could be saved in the manufacture of iron by freezing all the moisture out of the atmospheric air before it was heated for the blast. But the best is yet to come. Quite a little bit of money has been made in this country from the manufacture of iron. What do you say to the proposition to make the iron itself a mere by-product to something even more valuable?
Valuable Gas Ran to Waste.
From the top of the furnace in which iron ore is liquefying in the fervent heat there rushes out a gas, largely carbon monoxide, whose hunger for oxygen has been only half satisfied. If it could get that other atom of oxygen it would be a gas that would only smother us when it didn't make the soda-fountain fizz. As it is, carbon monoxide is deadly poison.
It has to be put to some use. It doesn't burn under a boiler very well. It is necessary to keep a bed of coals going so that the furnace-gas may stay lighted. But it has been found that even when it is too poor to keep alight it will explode in the combustion chamber of a gas-engine.
It has also been found that a furnace smelting seven tons of pig-iron an hour will make enough furnace-gas to supply nine thousand horse-power per hour.
Deducting gas and power that can be economically used on the premises, it is estimated that there will be a surplus of power to sell of five thousand horse-power per hour. Now that we are able to transmit power cheaply by high-tension currents, it is easy to see what this means. In New York they sell electromotive force for from four cents per horse-power per hour up to twelve cents. Call it two cents, and five thousand horse-power per hour means a hundred dollars, which is more money than seven tons of pig-iron will bring.
A lot has been done with cog-wheels; a lot is being done with wires; but when it comes to recovering wealth from waste, it is the test-tube that will do it. And so, study chemistry, young man.