NEW SUGAR ITEMS.
Reading edition
FRANCE.
Water that has been used to wash frozen beets contains a small percentage of sugar. As the washing period, in such cases, is longer than with normal beets, the sugar in beet cells has time to pass through the outer walls by osmosis. The sugar loss is said to be 0.66 per cent. (?) of the weight of beets washed.
Well conducted experiments show that in small but well ventilated silos, beets lose considerable weight, but very little sugar. On the other hand, in large silos with poor ventilation, the sugar loss frequently represents four to six per cent. When fermentation commences, the mass of roots is almost ruined.
Sodic nitrate, if used upon soil late in the season, may overcome a difficulty that has been recently noticed. Beet fields located near swamps that are dry a portion of the year have suffered from a malady that turns leaves from green to yellow, even before harvesting period; such beets have lost a considerable amount of sugar.
A new method for the analysis of saccharose and raffinose, when in the presence of inverted sugar, is said to give accurate results. The process consists in adding sulphate of copper and lime to hot molasses, so that the oxide of copper is changed to a protoxide, and the invert sugar becomes water and carbonic acid. The whole is neutralized with phosphoric acid. There follow a great number of precipitates; the exact volume of liquid in which these are found is determined after two polariscopic observations.
It has been constantly noticed that samples of carbonatated juice vary in composition with the part of tank from which they are taken. If some arrangement could be made assuring a thorough mixing during the passage of carbonic acid, results would be more satisfactory than they now are. If gas could be distributed in every part of the tank, the lime combination could be made perfect.
Notwithstanding the new law regulating quantity of sugar to be used in wines, ciders, etc., there has been, during 1890, an increase of nearly 13,000 tons, as compared with 1889. Consumption of sugar for these special industries was 33,000 tons; alcohol thus added to wine was about 71,000,000 gallons.
Beets cultivated without extra fertilizers, and that are regular in shape and in good condition, without bruises, are the ones which give the best results in silos. It is recommended to construct silos of two types; one which is to be opened before first frost, the other where beets remain for several months and are protected against excessive cold. Great care should be taken that a thorough ventilation be given in the first mentioned type. In the other, more substantial silos, ventilation must be watched,and all communication with the exterior closed as soon as the temperature falls to or near freezing.
During the last campaign many manufacturers experienced great difficulty in keeping the blades of slicers sufficiently sharp to work frozen beets. Sharpening of blades is an operation attended to by special hands at the factory; and under ordinary circumstances there need be no difficulty. However, it is now proposed to have central stations that will make a specialty of blade sharpening. Under these circumstances manufacturers located in certain districts need give the matter no further thought, let the coming winter be as severe as it may.
Some success has been obtained by the use of sulphurous acid in vacuum pans. Great care is required; the operation cannot be done by an ordinary workman. It is claimed that graining thereby is more rapid and better than is now possible. Chemists agree that the operation is more effectual by bringing sulphurous acid in contact with sirups rather than juices; it is in the sirups that the coloring pigments are found. Sulphurous acid is run into the pan until the sirups cover the second coil. In all cases the work must be done at a low temperature.
Height of juice in carbonatating tanks is only three feet in France, while in Austria it is frequently twelve feet. The question of a change in existing methods is being discussed; it necessitates an increase in the blowing capacity of machine; since carbonic acid gas has a greater resistance to overcome in Austrian than in French methods. Longer the period juices are in contact with carbonic acid, greater will be the effect produced.
Ferric sulphate has been very little used for refuse water purification, owing to cost of its manufacture. If roasted pyrites, a waste product of certain chemical factories, are sprinkled with sulphuric acid of 66° B., and thoroughly mixed for several hours, at a temperature of 100° to 156° F., the pyrites will soon be covered with a white substance which is ferric sulphate. Precipitates from ferric sulphate, unlike calcic compounds, do not subsequently enter into putrefaction.
Efforts are being made to convince manufacturers of the mistake in using decanting vats, in connection with first and second carbonatation. In Germany filter presses are used, decanting vats are obsolete. The main objection to them is cooling of saccharine liquors, which means an ultimate increase in fuel. Cooling is frequently followed by partial fermentation.
Further changes in the proposed combined baryta-soda method for juice purification consist in using powdered soda carbonate 90-92°, upon beet cossettes as they leave the slicer, before entering the diffusor. The quantity of chemical to be used is 1/1000 of weight of beet slices being treated. If a diffusor has a capacity of 2,500 lb., there would be added 2.5 lb. soda carbonate. From the diffusor is subsequently taken 316 gallons juice at 4-5° density, this is rapidly heated to 185°F., then 2.4 of a pure baryta solution is added; temperature is kept at 185° F. for a short time; resulting precipitates fall to bottom of tank; then 13 gallons milk of lime 25° B. are added.
Other operations that follow are as usual. It is contended that the cost of baryta is 10 cents per ton beets worked. The most important advantage is gain in time; a factory working 20,000 during a 100-day campaign, by the foregoing process can accomplish the same work in 80 days, thus decreasing wear and tear of plant and diminishing percentage of sugar lost in badly constructed silos.
The exact influence of a low temperature upon beet cells has never been satisfactorily settled. Considerable light has recently been thrown upon the subject by a well known chemist. It is asserted that living cells containing a saccharine liquid do not permit infiltration from interior to exterior; this phenomenon occurs only when cell and tissue are dead. It is necessary that the degree of cold should be sufficiently intense, or that a thaw take place, under certain conditions, to kill tissue of walls of said cells. An interesting fact is that when cells are broken through the action of freezing, it is not those containing sugar that are the first affected. The outer cells containing very little sugar are the first to expand when frozen, which expansion opens the central cells.
Experiments to determine the action of lime upon soils apparently prove that it does not matter in what form calcic salts are employed; their effect, in all cases, is to increase the yield of roots to the acre. On the other hand, very secondary results were obtained with phosphoric and sulphuric acids.
A micro-mushroom, a parasite that kills a white worm, enemy of the beet, has been artificially cultivated. As soon as the worm is attacked, the ravage continues until the entire body of the insect is one mass of micro-organisms. Spores during this period are constantly formed. If it were possible to spread this disease in districts infected by the white worm, great service could be rendered to beet cultivation.
In sugar refining it is frequently desirable to determine the viscosity of sirups, molasses, etc. Methods founded upon the rapidity of flow through an orifice of a known size are not mathematical in their results. A very simple plan, more accurate than any hitherto thought of, is attracting some attention. Sensitive scales and a thermometer suspended in a glass tube are all the apparatus necessary. The exact weight of thermometer, with tube, is determined; they are immersed in water and weighed for the second time; the difference in weight before and afterward gives the weight of adhering water. If the operation is repeated in molasses, we in the same way obtain the weight of adhering liquid, which, if divided by the weight of adhering water, gives the viscosity as compared with water.
Sugar refineries located at Marseilles claim that it is cheaper for them to purchase sugar in Java than beet sugar of northern Europe. On the other hand, the argument of Paris refiners is just the reverse. The total refined sugar consumed is 375,000 tons, the colonial and indigenous production of raw sugar is nearly 1,000,000 tons more than sufficient to meet the demands of the entire refining industry of the country. There appears to have been considerable manipulation, foreign sugar being imported with the view of producing a panic, followed by a decline of market prices, after which Marseilles refiners would buy. All sound arguments are in favor of protecting the home sugar industry.
It has been suggested that manufacturers weigh the fuel used more carefully than hitherto; the extra trouble would soon lead to economy for all interested in sugar production at ruinous cost. Some chemists advocate that coal be purchased only after having been analyzed. Efforts to have a unification in methods of analysis of all products of factory is a move in the right direction; the Association of Sugar Chemists have adopted a series of methods that are in the future to be considered as standard.
Copper solutions are destined to render great service in the destruction of micro-organisms that attack the beet field. The liquid used should be composed of 3 per cent. copper sulphate and 3 per cent. lime, dissolved in water; fifty gallons are sufficient for one acre; cost per acre, every item included, is 56 cents. The normal vitality of the plant being restored, there follows an increased sugar percentage. Ordinary liquid ammonia may be advantageously used to kill white worms and insects that attack beets; two quarts of the diluted chemical are used per square yard, and the cost is $12 per acre (?)
GERMANY.
Calcic salt elimination from beet juices is a problem not yet satisfactorily solved. Since the early history of beet sugar making, it has been noticed that calcic salts render graining in the pan most tedious; hence repeated efforts to reduce to a minimum percentage the use of lime during defecation. In all cases it is essential to get rid of inverted sugar. The difficulty from excess of lime is overcome by adding it now and then during carbonatation; but other means are found desirable; and phosphoric acid, magnesia, soda, etc., have been used with success. Recent observations relating to the action of soda upon calcic sulphates, calcic glucates, etc., are most important. Certain citrates have a retarding influence upon calcic sulphates.
An alarm contrivance to announce the passage of juices into condensing pipes has rendered considerable service in beet sugar factories.
A process for refining sugar in the factory, at less cost than it is possible to make raw sugar by existing processes, deserves notice. Sugars by this new method test 99.8, and sirups from the same have a purity coefficient of 70. Weight of dry crystals obtained is said to represent 66 per cent. of masse cuite used. The additional cost of the process is $30 to $40 per centrifugal. Concentrated juice or sirup may be used as cleare in centrifugals; this sirup should have a density of 1.325 (36° B.) at 113° to 122° F., so as not to redissolve the sugar. Sirup should not be used until all adhering sirup of masse cuite has been swung out. The sirup, after passing through centrifugals, may be sent to second carbonatation tanks and mixed with juices being treated.
The larva of an insect, known as sylpha, has attacked beet fields in several parts of Saxony. The effect upon the root is a decrease in foliage, followed by late development of the beet, with corresponding reduction in sugar percentage. Chickens may render excellent service, as they eat these worms with considerable relish. A solution of Schweinfurt green has been used with some success; its cost is $2.50 per acre. None of the chemical remains on the leaves after a rain (?) White worms have done some damage; they should be collected from the fields during plowing. When they become beetles in the spring, they may be destroyed by a solution of sulphide of carbon; $0.20 worth of this chemical is sufficient to kill 10,000 of them. These beetles contain 50 per cent of fatty and nitric elements; when pulverized they may be used as good for pigs and chickens. If the ground mass of beetles is sprinkled with sulphuric acid and a reasonable amount of lime and earth be added, the combination forms an excellent fertilizer for certain crops. A disease that blackens young beet leaves is found to be due to a microscopic insect. If the beet seed be saturated in a phenic solution before planting, the difficulty may be overcome.
We are soon to have a new method for selecting mothers for seed production. Details of the same are not yet public. It is claimed that it will be possible to grow seed that will yield beets of a given quality determined in advance, a problem which has hitherto been thought impossible.
It will surprise many of our readers to learn that if "tops" or even half beets are planted, they will give seed, the quality of which is about same; showing that as soon as seed stalks commence to appear, the role of the root proper is of secondary consideration, as it serves simply as a medium between the beet and soil(?)
Sprayed water may be used with considerable success in washing sugar in centrifugals; it is claimed that this new process offers many advantages over either steam, water, or use of cleare. White sugar to be washed is thoroughly mixed with a sugar sirup supersaturated. The whole is run into centrifugals. The sirup swung from the same is used in next and following operations; when it becomes too thick it is sent to the vacuum pan to be regrained. The operation of washing lasts less than two minutes; three quarts of water are necessary for 200 lb. sugar. The water spray at a pressure of 5 to 10 atmospheres is produced by a very simple appliance.
Total weight of refuse cossettes obtained during last campaign was 4,000,000 tons, about 700,000 tons of which were sold for $1,000,000; if what remains is dried, it would be worth $5,000,000.
Several sodic-baryta methods have been recently invented. Of these we will mention one where 1/4000 to 1/2000 part of calcined soda is added to the beet slices in diffusors. The juice when drawn from the battery is heated to 154° F., and defecated with hydrate of baryta and milk of lime. Nearly all foreign substances are thus eliminated. Carbonatation then follows.
Government taxation upon the sugar industry is destined within a few years to be withdrawn. The new law recently put into operation no longer taxes beets worked at factory, but the sugar manufactured. The rate of taxation is about 2 cents per pound on all sugar made.
Recent data from northeast Germany give the work during campaign 1890-91 of 54 associated beet sugar factories. They used 2,130,000 tons beets, obtained from 142,602 acres of land, average yield 12 tons. The total sugar amounted to 251,000 tons, of which 241,000 were from beets and 10,000 tons from molasses worked by special processes. The polarization of beet juices averaged 13.09; masse cuite, 14.31; extraction of sugar of all grades, 11.79. It required 848 lb. beets to produce 100 lb. sugar.
In every center where beet sugar is made there exists some local society; each year members from these societies meet to exchange views upon the sugar situation of the empire.
Of late, there has been a general complaint respecting quality of sugar sold on the Magdeburg market. At one time the sugars averaged more organic substances than ash; now there is more ash than organic substances. Such sugars are most difficult to work, and cause much loss of time in centrifugals.
The most desirable temperature for diffusion batteries is not yet definitely settled. Some manufacturers recommend 82° to 86° F. On the other hand, satisfactory results have been obtained at 145° F., followed by cold water in the diffusors.
The use of hydrofluoric acid, even in small quantities to prevent fermentation, should not be allowed.
It is proposed to use hydrogen dioxide for saccharine juice purification. The alkalinity of juice is reduced to 0.07 by a judicious use of lime. Precaution must be taken to keep the temperature at 87° F. After a preliminary filtration about 4 per cent. hydrogen dioxide is added. The whole is then heated to the boiling point, after which ½ to 1 per cent. lime is added. When alkalinity of filtrate is 0.03 phosphoric acid and magnesia are added, in quantities representing 0.03 per cent. of sugar in juice for magnesia, and 0.6 per cent. for the phosphoric acid. In working beet juices hydrogen dioxide may be used in the diffusor or during any phase of the sugar manufacturing process, even upon sugars in centrifugals. In all cases the results obtained are said to be most satisfactory.
A method to crystallize the sugar contained in the mother liquor of a masse cuite consists in mixing during 24 hours the hot product, direct from the pan, with low grade molasses. Gradual cooling follows. The crystals of masse cuite effect a crystallization of the otherwise inactive product contained in the molasses. The separation of crystals from adhering molasses is done in a special washing appliance arranged in battery form.
It has been frequently asked if the existing and accepted formula for determining in advance the amount of refined sugar that may be extracted from either beets, masse cuite or raw sugar, is to be considered exact, without special allowance being made for raffinose. An intelligent discussion upon the subject shows that the sugar in question, whether present or not, in no way influences the formula under consideration.
AUSTRIA-HUNGARY.
The committee on exhibition at Prague has issued several interesting pamphlets, from which we learn that in Bohemia, in 1819, there existed one beet sugar factory. In 1890 the total number of factories was 140; last year 370,000 acres were planted in beets, and the yield was 3,700,000 tons; yield of sugar averaged 2,700 lb. per acre; 40,000 hands were employed. During the past 24 years 17,900,000 tons of coal have been consumed, and the working capacity per factory is now far greater than formerly. There are at present seven sugar refineries in Bohemia.
Commercial arrangements with Germany having terminated favorably, great pressure is being brought to bear upon Italy, Roumania, Servia and Switzerland, to induce them to enter into a treaty. Sugars imported by the country last named were 35,892 tons in 1889 and 43,300 tons during 1890.
BELGIUM.
If fresh cossettes are fed to cows, in quantities per diem representing 20 per cent. of the animal's weight, they have a thinning effect. When the refuse has been siloed for eight months, and 12 per cent. of the animal's weight is used, there will follow a slight daily increase in weight. Better results may be obtained from cossettes that have been kept for two years; with the latter, if cows eat only 7 per cent. of their weight, considerable fattening follows. Consequently, while beet refuse, after long keeping, loses 50 per cent. of its weight, it appears in the end to be more economical for feeding purposes than fresh cossettes direct from the battery.
During this period of keeping the percentage of water remains nearly constant; fatty substances which were 0.08 per cent. become 0.74; and the percentage of carbohydrates diminishes. Chemists are unable to explain the changes that have taken place; if they are desirable, as they appear to be, judging from the practical results just cited, there is this question to be solved: What future have dried cossettes? Evidently they offer advantages, as no one can doubt, such as a decrease in weight and bulk, easy keeping for an indefinite time, etc. At present, there is building a silo to contain 4,000 tons fresh cossettes; this is to have the best possible system of drainage. During the coming season it is proposed to analyze the water draining from this mass of fermenting refuse; and we may then learn more than we now know about the chemical changes above mentioned.
A correspondent of M. Sachs asks why it is not possible to use live steam in defecating tanks. A simple calculation shows that the water to be subsequently evaporated would be increased 10 per cent. This evaporation would cost more than cleaning of copper coils, etc., combined with other difficulties existing appliances offer.
The question as to the most desirable number of beets necessary to analyze to obtain an average has been in part settled. Factories working 500 tons per diem should make at least 200 analyses of beets received, which work offers no difficulty by the rapid methods now used. Several samples should be taken from every cart load delivered, then make average selections from the same.
RUSSIA.
Weak currents of electricity, 0.03 to 0.04 ampere, have been passed through sirups for fourteen hours without any special increase in purity coefficient. Experiments made upon diluted molasses or with raw beet juices were not encouraging.
Mixing of filter press scums with diffusion juices is said to offer special advantages for the preliminary purification. Not over one to two per cent. of scums should be used. If in too great quantity, the raw juices will yield inferior results. During operations that follow, experiments are not yet sufficiently advanced to determine with certainty within what limits the refuse scum utilization process is to be recommended. We have great doubts as to the wisdom of introducing foreign elements, eliminated from other juices in a previous operation, into a juice fresh from the battery.
OTHER COUNTRIES.
The beet sugar factory in Japan is said to be working with considerable success.
This year in Europe over 3,000,000 acres are devoted to beet cultivation. If the yield averages 12 tons, the crop of roots to be worked during campaign 1891-92 will certainly not be less than 36,000,000 tons, with a total yield of first grade sugar of about 7,300,000,000 lb.
Sugar sells for 9 cents per pound in Persia, where Russia has almost a monopoly of that business.
Finland imported, during 1889, 9,416 tons sugar, valued at $1,000,000. Germany supplied two-thirds of this at cheaper rates than Russia, owing to facilities of transportation. Two refineries are working; one of these uses exclusively cane sugar, while the other employs both cane and beet sugar.
A beet sugar factory in England, that has been idle for many years, is to resume operations under a new company, adopting the plan of growing a sufficient quantity of beets for an average campaign, independently of what all the farmers of the locality propose to do.
Siberia is to have a beet sugar factory. Experiments in beet cultivation have shown excellent beets may be raised there. Special advantages are offered by the Russian government, and factories are to be exempt from taxation daring a period of ten years. Sugar in Siberia is now considered an article of luxury, owing to distance and difficulties of transportation from manufacturing centers.
A special delegation from Canada has been sent to Europe, to study and subsequently report upon the true condition of the beet sugar industry.
A correspondent writes from Farnham, Canada, that the Canadian government grants a bounty of 2 cents per pound on beet sugar during campaign 1891-92. Duties on raw sugar were abolished last June.