EXAMPLES OF CONSTRUCTION AND DRAWING

d t d t

⁹⁄₁₆″ ¹⁄₄″ ¹⁵⁄₁₆″ ⁵⁄₈″

¹¹⁄₁₆″ ⁵⁄₁₆″ 1¹⁄₁₆″ ³⁄₄″

³⁄₄″ ³⁄₈″ 1¹⁄₈″ ⁷⁄₈

⁷⁄₈″ ¹⁄₂″ 1³⁄₁₆″ 1″

d = DIAM. OF RIVET.

t = THICKNESS OF PLATE.

The small table above is of use in this and the four succeeding pages; in all places in the drawings where “d” is used it indicates the diameter of the rivet; “t” means the thickness of the plate; “p” stands for pitch. The table also shows the proportion of rivet to the plate—thus, a ¹⁄₄-inch plate requires a ⁹⁄₁₆ rivet, etc.

It is recommended, in view of the increased disposition on the part of official examiners to test the applicant’s knowledge of drawing, for any one interested, to redraw to a full size all the rivets, plates, and methods of joining the two contained on pages 113-116.

Fig. 53.

Fig. 54.

The figures 53 to 60 will be understood without much explanation.

In figures 53 and 54 the cup head, the conical head and pan head rivets are shown.

Figs. 55 and 56 exhibit the details (and drawings) of single and double riveting. Where the cut reads p = (2¹⁄₂)d, it means that the distance from the centre of one rivet to the centre of the next shall be 2¹⁄₂ the diameter of the rivet, see example, page 115.

Fig. 55.

Fig. 56.

Example.

If the size of the rivet used is ⁷⁄₈ths, then ⁷⁄₈ × 2¹⁄₂ = 2²⁄₁₀ inches nearly, and this gives the proportionate strength of the plate and the rivet, see page 113.

Fig. 57.

Figs. 57, 58, 59 and 60 show quite clearly the joints and rivet work done in locomotive and marine work. Fig. 60 shows method of riveting 3 plates, A, B, and C, together.

Fig. 58.

Fig. 59.

Fig. 60.

RULE FOR SAFE INTERNAL PRESSURE

The safe internal pressure on cylindrical shells is found according to the following rule, which has been adopted by the United States Board of Supervising Inspectors, and any boiler shell not found in the tables can be determined by this rule.

Rule.—Multiply one-sixth of the lowest tensile strength found stamped on any plate in the cylindrical shell by the thickness—expressed in inches or parts of an inch—of the thinnest plate in the same cylindrical shell, and divide by the radius or half diameter—also expressed in inches—and the result will be the pressure allowable per square inch of surface for single riveting, to which add twenty per centum for double riveting.

The hydrostatic pressure applied, under this table and rule, must be in the proportion of one hundred and fifty pounds to the square inch, to one hundred pounds to the square inch of the working pressure allowed.

Example.

What pressure should be allowed to be carried on a boiler 60″ diameter, made of plates ³⁄₈″ thick, having a tensile strength of 60,000 pounds? Now then:

6)60,000 ——— 10,000 3 ——— 8)30,000 ——— Half diam. 30)3750(125. lbs.—if single riveted. 30 —— 75 60 —— 150 125 + 25 lbs. (20 feet) = 150 for 150 double riveted.

TABLES SAFE INTERNAL PRESSURE.

Diameter of Boiler. Thickness of Plates Pressure. Pressure. Pressure.

Single Riveted Double Riveted Single Riveted Double Riveted Single Riveted Double Riveted

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

36 Inches .21 87.5 105. 97.21 116.65 106.94 128.3

.23 95.83 114.99 106.47 127.76 117.12 140.54

.25 104.16 124.99 115.74 138.88 127.31 152.77

.26 108.33 129.99 120.37 144.44 132.4 158.88

.29 120.83 144.99 134.25 161.11 147.68 177.21

.33 137.5 165. 152.77 183.32 168.05 201.66

.35 145.83 174.99 162.03 194.43 178.23 213.87

.375 156.25 187.5 173.61 208.33 190.97 229.16

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.21 116.66 139.99 126.38 151.65 136.11 163.33

.23 127.77 153.32 138.41 166.09 149.07 178.88

.25 138.88 166.65 150.46 180.55 162.03 194.43

.26 144.44 173.32 156.48 187.77 168.51 202.21

.29 161.11 193.33 174.53 209.43 187.90 225.48

.33 183.33 219.99 198.61 238.33 213.88 256.65

.35 194.44 233.32 210.64 252.76 226.84 272.20

.375 208.33 249.99 225.69 271.82 243.05 291.66

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

40 Inches. .21 78.75 94.50 87.49 104.98 96.24 115.48

.23 86.25 103.5 95.83 114.99 105.41 126.49

.25 93.75 112.5 104.16 124.99 114.58 137.49

.26 97.5 117. 108.33 129.99 119.16 142.99

.29 108.75 130.5 120.83 144.99 132.91 159.49

.3125 117.18 140.61 130.2 156.24 143.22 171.86

.33 123.75 148.5 137.49 164.98 151.24 181.48

.35 131.25 157.5 145.83 174.99 160.41 192.49

.375 140.62 168.74 156.24 187.48 171.87 206.24

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.21 105. 126. 113.74 136.48 122.49 146.98

.23 115. 138. 124.58 149.49 134.16 160.99

.25 125. 150. 135.41 162.49 145.83 174.99

.26 130. 156. 140.83 68.99 151.66 181.99

.29 145. 174. 157.08 188.49 169.16 202.99

.3125 156.25 187.45 169.27 203.12 182.29 218.74

.33 165. 198. 178.74 214.48 192.49 230.98

.35 175. 210. 189.58 227.49 204.16 244.99

.375 187.5 225. 203.12 243.74 218.74 262.48

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

42 Inches. .21 75. 90.00 83.32 99.99 91.66 109.99

.23 82.14 98.56 91.23 109.51 100.39 120.46

.25 89.28 107.13 99.2 119.04 109.12 130.94

.26 92.85 111.42 103.17 123.8 113.49 136.18

.29 103.57 124.28 115.07 138.08 126.57 151.85

.3125 111.6 133.92 124. 148.8 136.4 163.68

.33 117.85 141.42 130.94 157.12 144.04 172.84

.35 125. 150. 138.88 166.65 152.77 183.32

.375 133.92 160.7 148.8 178.56 163.68 196.40

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.21 100. 120. 108.33 129.99 116.66 139.99

.23 109.52 131.42 118.65 142.38 127.77 153.32

.25 119.04 142.84 128.96 154.75 138.88 166.65

.26 123.8 148.56 134.12 160.94 144.44 173.32

.29 138.09 165.7 149.6 179.52 161.11 193.33

.3125 148.74 178.56 161.2 193.44 173.61 208.23

.33 157.14 188.56 170.23 204.27 183.33 219.99

.35 166.66 199.99 180.55 216.66 194.44 233.32

.375 178.57 214.28 193.45 232.14 208.33 249.99

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6.

48 Inches. .21 65.62 78.74 72.91 87.49 80.2 96.24

.23 71.87 86.24 79.85 95.82 87.84 105.4

.25 78.12 93.74 86.8 104.16 95.48 114.57

.26 81.25 97.50 90.27 108.32 99.3 119.16

.29 90.62 108.74 100.69 120.82 110.76 132.91

.3125 97.65 117.18 108.5 130.2 119.35 143.22

.33 103.12 123.74 114.58 137.49 126.04 151.24

.35 109.37 131.24 121.52 145.82 133.67 160.4

.375 117.18 140.61 130.2 156.24 143.22 171.86

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.21 87.49 104.98 94.79 113.74 102.08 122.49

.23 95.83 114.99 103.81 124.57 111.8 133.16

.25 104.16 124.99 112.84 135.4 121.52 145.82

.26 108.33 129.99 117.36 140.83 126.38 151.65

.29 120.83 144.99 130.9 157.08 140.97 169.16

.3125 130.21 156.25 141.05 169.26 151.9 182.28

.33 137.5 165. 148.95 178.74 160.41 192.49

.35 145.83 174.99 157.98 189.57 170.13 204.14

.375 156.25 187.50 169.27 203.12 182.29 218.74

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

54 Inches. .21 58.33 69.99 64.81 77.77 71.29 85.54

.23 63.88 76.65 70.98 85.17 78.08 93.69

.25 69.44 83.32 77.16 92.52 84.87 101.84

.26 72.22 86.66 80.24 96.28 88.27 105.92

.29 80.55 96.66 89.5 107.40 98.45 118.14

.3125 86.8 104.16 96.44 115.72 106.09 127.30

.33 91.66 109.99 101.84 122.22 112.03 134.43

.35 97.22 116.66 108.02 129.62 118.82 142.58

.375 104.16 124.99 115.74 138.88 127.31 152.77

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.21 77.77 93.32 84.25 101.1 90.74 108.88

.23 85.18 102.21 92.28 110.73 99.38 119.25

.25 92.59 111.10 100.3 120.36 108.02 129.62

.26 96.29 115.54 104.31 125.17 112.44 134.8

.29 107.41 128.88 116.35 139.62 125.3 150.36

.3125 115.55 138.66 125.38 150.45 135.03 162.03

.33 122.22 146.66 132.4 158.88 142.59 171.10

.35 129.69 155.54 140.43 168.51 151.23 181.47

.375 138.88 166.65 150.46 180.55 162.03 194.43

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

60 Inches. .21 52.5 63. 58.33 69.99 64.16 76.99

.23 57.5 69. 63.88 76.65 70.27 84.32

.25 62.5 75. 69.44 83.32 76.38 91.65

.26 65. 78. 72.22 86.66 79.44 95.32

.29 72.5 87. 80.55 96.66 88.61 106.33

.3125 78.12 93.74 86.8 104.16 95.48 114.57

.33 82.5 99. 91.66 109.99 100.83 120.99

.35 87.5 105. 97.22 116.66 106.94 128.32

.375 93.75 112.5 104.16 124.99 114.58 137.49

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.21 69.99 84. 75.83 90.99 81.66 97.99

.23 76.66 91.99 83.05 99.66 89.44 107.32

.25 83.83 99.99 90.27 108.32 97.22 116.66

.26 86.66 103.99 93.88 112.65 101.11 121.33

.29 96.66 115.99 104.72 125.66 112.77 135.32

.3125 104.18 124.99 112.95 135.54 121.52 145.82

.33 109.99 132. 119.16 142.99 128.33 153.99

.35 116.66 139.99 126.38 151.65 136.11 163.33

.375 125. 150. 135.41 162.49 145.88 174.99

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

66 Inches. .1875 42.61 51.13 47.34 56.8 52.07 62.49

.21 42.72 57.26 53. 63.63 58.33 69.99

.23 52.27 62.72 58. 69.69 63.88 76.65

.25 56.81 68.17 63.13 75.75 69.44 83.32

.26 59.09 70.9 65.65 78.78 72.22 86.66

.29 65.90 79.08 73.23 87.87 80.55 96.66

.3125 71. 85.2 78.91 94.69 86.89 104.16

.33 75. 90. 83.33 99.99 91.66 109.99

.35 79.56 95.47 88.38 106.05 97.22 116.66

.375 85.22 102.26 94.69 113.62 104.16 124.99

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.1875 56.81 68.17 61.55 73.86 66.28 79.53

.21 63.63 76.35 68.93 82.71 74.24 89.08

.23 69.69 83.62 75.5 90.6 81.31 97.57

.25 75.75 90.90 82.07 98.48 88.37 106.04

.26 78.78 94.53 85.35 102.42 91.91 110.29

.29 87.87 105.44 95.2 114.24 102.52 123.02

.3125 84.69 113.62 102.58 123.09 110.47 132.56

.33 99.99 120. 108.33 129.99 116.66 139.99

.35 106. 127.27 114.89 137.86 123.73 148.47

.375 113.62 136.34 123.1 147.72 132.57 159.08

45,000 Tensile Strength. 1-6, 7,500 50,000 Tensile Strength. 1-6, 8,333.3 55,000 Tensile Strength. 1-6, 9,166.6

72 Inches. .1875 39.06 46.87 43.4 52.08 47.74 57.28

.21 43.75 52.5 48.6 58.33 53.47 64.16

.23 47.91 57.49 53.24 63.88 58.56 70.27

.25 52.08 62.49 57.87 69.44 63.65 76.38

.26 54.16 64.99 60.18 72.22 66.2 79.44

.29 60.41 72.49 67.12 80.55 73.84 88.60

.3125 65.10 78.12 72.33 86.8 79.57 95.48

.33 68.75 82.5 76.38 91.62 84.02 100.82

.35 72.91 87.49 81.01 97.21 89.11 106.93

.375 78.12 93.74 86.8 104.16 95.48 114.57

60,000 Tensile Strength. 1-6, 10,000 65,000 Tensile Strength. 1-6, 10,833.3 70,000 Tensile Strength. 1-6, 11,666.6

.1875 52.08 62.49 56.42 67.70 60.76 72.91

.21 53.33 69.99 63.19 75.82 68.06 81.66

.23 53.88 76.65 66.21 83.05 74.58 89.43

.25 69.44 83.32 75.22 90.26 81.01 97.21

.26 72.22 86.66 78.24 93.88 84.25 101.10

.29 80.55 96.66 87.26 104.71 93.98 112.77

.3125 86.8 104.16 94.03 112.88 101.27 121.52

.33 91.66 109.99 99.3 119.16 106.94 128.32

.35 97.22 116.66 105.32 126.38 113.42 136.1

.375 104.16 124.99 112.84 135.43 121.52 145.32