Note 11 — A

Occupation. 30. They practically do no agriculture. Their business is smelting and forging iron. The following account of the manufacture is given by Dr. Ball11:—“The furnaces of the Agariyas are generally erected under some old tamarind or other shady tree on the outskirts of a village, or under sheds in a hamlet where Agariyas alone dwell, and which is situated in convenient proximity to the ore or to the jungle of sâl (Shorea robusta), or bijay sâl (Pterocarpus marsupium), where the charcoal is prepared. The furnaces are built of mud and are about three feet high, tapering from below upwards from a diameter of rather more than two feet at base to eighteen inches at top, with an internal diameter of about six inches, the hearth being somewhat wider. Supposing the Agariya and his family to have collected the charcoal and ore, the latter has to be prepared before being placed in the furnace. The magnetic ores are first broken into small fragments by pounding, and are then reduced to a fine powder between a pair of mill-stones. The hematite ores are not usually subjected to any other preliminary treatment besides pounding. A bed of charcoal having been placed on the hearth, the furnace is filled with charcoal and then fired. The blast is produced by a pair of kettle-drum-like bellows, which consist of basins loosely covered with leather in the centre of which is a valve. Strings attached to these leather covers are connected with a rude form of springs which are simply made by planting bamboos or young trees into the ground in a sloping direction. The weight of the operator, or pair of operators, is alternately thrown from one drum to the other, the heels acting at each depression as stoppers to the valves. The blast is conveyed to the furnace by a pair of hollow bamboos, and has to be kept up steadily without intermission for from six to eight hours. From time to time ore and fuel are sprinkled on the top of the fire, and as fusion proceeds the slag is tapped off by a hole pierced a few inches from the top of the hearth. For ten minutes before the conclusion of the process, the bellows are worked with extra vigour, and the supply of ore and fuel from above is stopped. The clay luting of the hearth is then broken down, and the ball (giri) consisting of semi-molten iron slag and charcoal is taken out and immediately hammered, by which a considerable portion of the included slag which is still in a state of fusion is squeezed out. In some cases the Agariyas continue the further process, until after various reheatings in open furnaces and hammerings, they produce clean iron fit for the market, or even at times they work it up themselves into agricultural tools, etc. Not unfrequently, however, the Agariya’s work ceases with the production of the giri which passes into the hands of the Lohârs. Four annas or six-pence is the price paid for an ordinary giri, and as but two of these can be made in a very hard day’s work of fifteen hours’ duration, and a considerable time has also to be expended on the preparation of charcoal and ore, the profits are very small. The fact is that although the actual price which the iron fetches in the market is high, the profits made by the native merchants (Mahâjan) and the immense disproportion between the time and labour expended and the outturn, both combine to leave the unfortunate Agariya in a miserable state of poverty.” Some further enquiries recently made in Mirzapur prove the hopelessness of competition between native and imported iron. The native iron is specially valued for tools, etc., but with the diminution of jungle its manufacture will probably soon disappear.