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The Preparation of Plantation Rubber

Part 6 — INDEX

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Acetic acid, 74, 279

Acid, acetic, 74, 279

—, carbonic, gas, 289

—, formic, 279

—, hydrochloric, 282

—, hydrofluoric, 282

—, mixing, with latex, 79

—, nitric, 282

—, oxalic, 279

—, pyroligneous, 282

—, quantity of, 76

—, sulphuric, 279, 286

Acids for coagulation, effect of, on rate of cure, 323

—, quantities necessary for modern requirements, 78

Air-drying, aids to normal, 143

—, of crepe, rate of, 138

—, progress of, 140

Alcohol, coagulation with, 289

Alum, coagulation with, 282

Anti-coagulant for transport, 61

Anti-coagulants, 46

Artificial driers, 133, 148

Ash on sheet, 276

Assembling cases for shipment, 156

Bags for packing, 154

Bakau, 147

Bales for packing, 154

Bark in crepe, 232

— — shavings, 56, 123

— — sheet, 276

Bases in vulcanised rubber, 322

Basket plants, 10

Blanket crepe, properties of, 324

Blemishes of surface, 252

Blister in sheet, 272

Block rubber, 129, 246

Breaking down of rubber, 304

— load of test piece, 311

Bubbles in sheet, 269

Buildings, 159

Bulking latex, 69

Byrne curing process, 270

Calendered sheet, 304

Carbon dioxide, 289

Carbonic acid gas, 289

Cases, choice of, for packing, 153

Catalysts, natural, in rubber, 312

—, vulcanising, 312

Centralisation of factories, 221

Chinese vinegar, 286

Chinosol, 238

“Chula” drier, 148

Clippings, sheet, 275

Coagulant, 111

—, choice of, 74, 278

—, quantity of, 113

Coagulation, 74, 111

— centres, 62

—, premature, 46

—, spontaneous, 294

— with alcohol, 289

— — sugars, 287

— — various salts, 288

Coagulum, soft, 249

—, spongy undersurface of, 249

—, tearing of, 249

—, transport of, 59, 63

—, working of, 103

Coefficient of vulcanisation, 319

Collecting latex, 38

— pails, 48

Collection, advantages of early, 60

Combustion, rate of, in smoke house, 191

Compound crepes, 126

— — No. 1, 151

— — No. 2, 151

Contents of cases, weight of, 156

Copper salts, cause of tackiness, 243

Cotton fibre in crepe, 230

Creosotic substances, 146

Crepe, air-drying of, 132

—, bark in, 232

—, bearing of defects in, on manufacture, 316

—, bisulphite streaks in, 235

—, colour of fine, 114

—, dirt in, 227

—, dirty edges of, 225

—, drying houses for, 178

—, fibre in, 230

—, general style of finish, 223

—, grades of, 150

—, greenish, tacky streaks in, 228

—, iron stains on, 225

Crepe, No. 1 fine pale, 110

—, oil marks on, 226

—, oxidation streaks in, 234

—, rate of air-drying of, 138

—, rust stains on, 226

—, smoked, 130

—, surface moulds on, 241

—, weight increased in drying house, 141

—, yellow latex streaks in, 234

— rubber, defects in, 223

— —, lower grades of, 120

— —, preparation of, 110

— —, tensile strength of, 313

Cups, cleaning, 40

—, water in, 44

Cure, rate of, 318

Curing, 307

Da Costa process, 290

Decentralisation of factories, 221

Defects of sheet, infrequent, 276

Derry process, 293

Designs and “layout” of tanks, 176

Dirt in sheet, 276

Discoloration of rubber, dark, 249

Drains for tanks, 176

Drier, Colombo Commercial Company’s, 136

Driers, artificial—for crepe rubber, 133

— —, for sheet rubber, 148

—, “Chula,” 148

—, vacuum, 134

Drum furnaces, horizontal, 189

Drying chamber, floor of, 187

— —, arrangements of, 186

— houses for crepe, 178

— —, hot air, 182

— —, ventilation of, 185

— —, windows of, 185

— of rubber, 132

—, period of, 145

—, rate of, effect on rate of cure, 323

Earth scrap, 124

— —, collection of, 58

Edges, thickened, after rolling, 251

Elongation of test piece, 311

Ends, thickened, after rolling, 251

Engines, 170

—, position of, 174

Factories, 172

—, centralisation of, 221

—, decentralisation of, 221

—, number of floors, 174, 178

—, ventilation of, 180

—, windows of, 181

Factory buildings, situation of, 216

—, choosing site for, 220

—, ideal arrangement of, 162

— operation, 65

Fibre cotton, in crepe, 230

Field maintenance, 13

Fine hard Para properties of, 325

First latex and other grades, percentage of, 59

Floor of drying chamber, 187

— factories, 173

— furnace room, 196

Formalin, 87

Formic acid, 74, 279

Formula for test mix, 311

Freezing (coagulation) process, 293

Fuel, consumption of, 196

Fuels for smoking, 146

Furnace room, floor of, 196

— —, Petaling type of, 192

Furnaces, horizontal drum, 189

—, “pot,” 188

Germination, 6

Grades, number of, 151

Grading, 150

Grafting, 8

Grass squares, 14

Greasiness before smoking, 252

— of surface, 258

Grit in crepe, 232

Hand rolling sheets, 104

Hevea Brasiliensis, 1

Hot air drying houses, 182

Hydrochloric acid, 282

Hydrofluoric acid, 282

Ilcken-Down process, 298

Instruments, method of using, 100

—, recording, 144

—, standardising, 98

Lallang, eradication of, 15

Latex, bulking, 69

— cups, choice of, 40

—, decomposition of, in the field, 270

—, first and other grades, percentage of, 59

—, first quality, 150

—, mixing acid with, 79

—, mixing sodium bisulphite solution with, 117

—, preliminary treatment of, 65

—, reception of, at the store, 65

—, standard, 96

—, standardisation of, 69, 110

—, straining, 67

—, transport of, 59

Light, importance of, in factories, 172

Litharge, 312

Load stretch curve, 312, 319, 320, 321

Low grade rubbers, fibrous matter in, 124

Lower grade rubber, care in manufacture, 129

Lubrication of machines, 166

Lump rubber, naturally coagulated, 120

Machinery, 159

Machines, access to, 169

—, adequacy of, 160

—, arrangement of, 168

—, lubrication of, 166

—, position of, 173

—, sheeting, 166

—, speed of, 162

Mangrove, 147

Marking sheets, 105

Metrolac, 98, 100

Michie-Golledge system, 138

Mildew on surface, 260

Milky residue on serum, 249

Mixing acid with latex, 79

Moist glaze of surface, 258

Mould on surface, 260

Moulds, surface, on crepe, 241

Natural catalysts, 312

Nitric acid, 282

Nurseries, 9

Overcured, 307

Overvulcanised, 306

Oxalic acid, 279

Oxidation, prevention of, 56

—, variation due to, 254

Packing, 150

—, bags for, 154

—, bales for, 154

—, cases, choice of, 153

—, folding for, 155

—, methods of, 156

—, rooms, 211

Pale crepe, No. 1 fine, 110

—, rubber, former methods of making, 118

—, sheet, 89

Patches, 259, 260

—, virgin, 259

Payment by result, 53

Perished rubber, 306

Physical properties of rubber, variation of, 317

Pits for smoke houses, 188

Pitting of surface, 250

Plantation rubber, testing of, 309

Planting, 1

Plasticising of rubber, 304

Plasticity of plantation rubber, 309

“Pot” furnaces, 188

Power units, 170

Premature coagulation, 46

Preparation, special methods of, 290

Pyroligneous acid, 282

Racks, 186

Rate of cure, 307

Raw rubber, physical properties of, 313

— —, tests on, 309

— —, uses of, 315

Recommendations, Rubber Growers’ Association, 152

Recording instruments, 144

Ribbing of sheet, 274

Rolling, 251

Rolls, grooving of, 164

— running hot, 165

— — “free,” 165

Roof of smoke house, 197

Rubber, drying of, 132

Rubber Growers’ Association, Recommendations, 152

Rubber, properties of, 313

—, smoking, 109

Rust, cause of, 267

— on sheet, 262

—, treatment to prevent, 265

Scrap washers, 57, 124

Screw plug, unsatisfactory, 73

Seed at stake, 10

Seeds, 2

Selection, 5

Senang folder, 156

Serum, milky residue on, 249

Sheet, ash on, 276

—, bark in, 276

—, bearing of defects on, in manufacture, 316

—, blisters in, 272

—, bubbles in, 269

—, clippings, 130, 275

—, creases in, 251

—, dirt in, 276

—, “dog ears,” 251

—, grades of, 151

—, infrequent defects of, 276

—, pale, 89

—, ribbing of, 274

— rubber, artificial driers for, 148

— —, defects in, 249

— —, preparation of, 89

Sheet rubber, rolling and marking of, 102

— —, tensile strength of, 313

—, rust on, 262

—, splinters in, 276

—, stickiness in, 274

—, style of, 101

—, support marks on, 273

—, surface pattern of, 274

—, thick ends of, 275

Sheeting machines, 166

Sheets, mis-shapen, 251

—, thickened patches in, 251

—, torn, 251

—, unevenness of appearance, 253

Short weights, 157

Skimming, 100

Skimmings, 122

Slab rubber, 299

— —, properties of, 324

Slope, 312

Smoke curing of sheet rubber, 143

— —, temperature of, 144

—, houses, 183

— —, Barker patent, 209

— —, Devon type, 200

— —, iron stoves for, 189

— —, Jackson type, 200

— — of brick, 198

— — rate of combustion in, 192

— —, roof of, 197

— —, “Third Mile” type, 199

— —, types of, 198

Smoked crepe, 130

— sheets, colour of, 255

— water for coagulation, 286

Smoking, effect on rate of cure, 323

—, greasiness before, 252

— rubber, 109

Smooth rolling of sheets, 104

Sodium bisulphite, 80, 114

— —, abuse of, 85

— —, care of, 116

— —, deterioration of, 115

— —, evaluation of, 115

— —, making a solution of, 85

— —, quantity of, 84

— —, residual traces of, 86

— — solution, mixing, with latex, 117

— sulphite, 86

— —, deterioration of, 115

— —, evaluation of, 115

Sorting, 150, 152

— rooms, 211

Spewing, 305

Splinters in sheet, 276

Spontaneous coagulation, 294

Spot disease, 235

— — in sheet rubber, 273

Spots, 259, 262

—, virgin, 259

Standard latex, 96

— sheet, 102

Standardising instruments, 98

Stickiness in sheet, 274

Stock solution, method of making, 75

Storage of rubber, 212, 216

Stoves, iron, for smoke houses, 189

Straining latex, 67

Streaks, 262

Stumps, 9

Sugars, coagulation with, 287

Sulphuric acid, 280, 286

— —, buying, 280

— —, formula for use of, 280

— —, storing, 280

Sun-drying sheet rubber, 147

Support marks on sheet, 273

Surface blotches, coloured, 249

—, dull or black, 258

— pattern of sheet, 274

Tackiness, cause of, 243

—, copper salts cause of, 243

— in rubber, 242

Tanks, 90

—, care of, 94

—, designs and “layout,” 176

—, drains for, 176

—, installation of, 93

—, situation of, 175

—, water-supply for, 177

Tapping, 38

—, former systems of, 29

— knives, 38

— systems, 38

Tartaric acid, 279

Tensile product, 314

Test mix, formula for, 311

— pieces, making of, 310

Testing of plantation rubber, 307

Thick ends of sheet, 275

Thinning, 19

Timber for smoking, 147

Tool sheds, 216

Transport, 60

— by coolie, 62

— of coagulum, 59, 63

— of latex, 59

Trays, 167

Treatment of rubber in the factory, 301

— to prevent rust, 265

Tree scrap, 55, 122

— —, care of, 56

— —, oxidation of, 56

Trees per acre, 26

Trenches, silt catchment, 11

Uniformity, 90

— in colour, lack of, 246

Vacuum driers, 134

Variation due to oxidation, 254

Vegetable extracts, 289

Ventilation of drying houses, 185

— factories, 180

Verandas, 175

Virgin spots, 258

Viscosity of rubber solution, 309

Vulcanisation, 301

—, rate of, 318

Vulcanised rubber, 318

— —, tests on, 309

Vulcanising, 307

— catalysts, 312

—, “heat,” 306

Washers, scrap, 57, 124

Washings, 122

Water-supply for tanks, 177

Weeding, clean, 13

Weights, “short,” 157

Wickham process, 293

Windows of drying houses, 185

— factories, 181

Working of rubber, 304

Yields, 23, 25

Transcriber's notes:

Some minor typographical and lay-out errors have been corrected.

Inconsistencies in spelling have not been corrected.

Changes made to original text: Table of Contents: Early collection of latex transport changed to Early collection of latex—Transport. Roof brick built houses changed to Roof—Brick built houses. Named sections in Table of Contents do not always match one-to-one with named sections in text. Links point to the sections most closely resembling the description in the Table of Contents. Occasionally multiple links point to the same section in the text; some named sections in the text are not mentioned in the Table of Contents. The order of the sections under Chapters XII and XXII has been changed slightly to reflect the order of the sections in the text. Tephrosia candiad changed to Tephrosia candida. Archiev changed to Archief. about 1⁄2 square changed to about 1⁄2 inch square. asbesto-slate changed to asbestos-slate as elsewhere. Formaline changed to Formalin as elsewhere. Footnotes moved to under the paragraph they belong to.

Page 141: The lengths of crepe were weighed carefully at 8 a.m. and 4 a.m. should probably read The lengths of crepe were weighed carefully at 8 a.m. and 4 p.m.

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