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Harper's New Monthly Magazine, No. XXIII.—April, 1852.—Vol. IV

Volume 4 / Book 10 — PIPE-CLAY AND CLAY PIPES.

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I have an eccentric friend, whom I meet occasionally. He can not be said to have an inquiring turn of mind, or usually to busy himself with the science of industrial economy. Babbage is an unknown writer to him; and he has not yet contrived to "get up" any interest in the recent Reports on Her Majesty's Customs. In fact, I should not be surprised if he never opened the interesting volumes in question. He is a man with an active mind, nevertheless; but this activity is expended, as a rule, in eccentric pursuits. He has one confirmed antipathy—he hates a purpose. Since he heard that I had written a paper on the wrongs of factory children, he has treated me with marked coolness Yet he is a man with an excellent heart. Let me at once give the key to his character. Most people have one serious object in life, therefore he is opposed to all serious objects. Lately, I met him walking briskly on his way homeward, and I consented to accompany him. Suddenly, he remembered that he must make a call before he entered his chambers.

This call led us out of a great thoroughfare, through two or three narrow and dark streets, to the door of a dingy house. As we paused on the threshold, my companion asked me if I had ever seen a tobacco-pipe manufactory. I expressed my inexperience; and, having been cautioned against sermons on what I was about to see, followed my eccentric friend down a dark passage, which terminated in a very dirty and a very dark warehouse. A few samples of tobacco-pipes lay upon a counter, and one side of the warehouse was skirted with drawers full of "yards of clay"—my eccentric friend's ordinary expression when alluding to his pipes. In a dark corner, a strong man was savagely punching huge blocks of clay with a heavy wooden bar; in another corner lay a huge pile of clay-blocks in the rough state—apparently a heap of dirt, of little use to any body. A mild woman—the wife of the manufacturer—showed us about with a cheerful manner. My friend, who took an evident interest in all the processes we witnessed, still contrived to maintain his eccentric habit, by continually expressing his unconcern. As we looked at the skillful action of the workmen's fingers, my friend allowed that they played the fiddle well, but added that they could only play the fiddle. However, I left him to pursue his eccentric way, and wandered about with unfeigned curiosity.

Turning from the muscular fellow who was beating the rough clay with the wooden bar, and moistening it, that it might yield to the pressure of the mould, I suddenly saw a black gaping mouth before me, that seemed to be in the agony of swallowing a dense stack of tobacco-pipes; this, I learned, was the pipe-kiln. The pipes were arranged in exact rows, and in vast quantities. I ventured to express my astonishment at the number of pipes in the capacious kiln; whereupon the clay-beater paused from his labor, and, with a smile that expressed pity for my ignorance, declared that there was a mere handful on the premises.

"There are a few still, up there," he added, pointing to the roof of the warehouse.

I followed the direction of his finger, and saw above me a roof of tobacco-pipes piled in regular rows on brackets. The number appeared incalculable, but the clay-beater contemptuously pronounced it insignificant. He informed me that I might see "a few more," if I would have the goodness to go up stairs. My eccentric friend vowed that the trouble was excessive—that our business was with the pipes when they had tobacco in them; and not with the people who made them; and, as he remarked (having had a sharp pecuniary altercation with the manufacturer's wife), who took particular care to charge a remunerative price for them. But he mounted the stairs, in spite of his objections, and followed me into the room where the battered clay of the beater below was undergoing other processes. Here and there men seemed to be printing off pipes—the action of their arms, and the movement of their presses nearly resembling those of hand-printing. A pale woman sat in the centre of the room with a counter before her, and two or three delicate tools; but we went past her at once to the man who had a mound of soft gray clay before him. He was working briskly. He first seized two lumps of clay, each of the average size of an apple, and having carelessly kneaded them with his fingers, seemed to throw them contemptuously upon the board before him. Then, with the palms of his hand he rolled them sharply out on the board, leaving one end of each lump very thick, and producing, altogether, two clay tadpoles of a large size. These he took up, and placed with others in a row, all pressed and sticking together. The apparent unconcern and indifference with which the entire operation was performed struck us particularly. When we had sufficiently noticed the manufacture of gigantic tadpoles, we crossed the room to an opposite bench where a man was working rapidly. Here we found a confused heap of clay tadpoles, ready to be run through and burnt into seemly pipes.

We watched the operations of the second skilled laborer with intense interest. First, with a weary air he took up a bundle of limp clay tadpoles, and threw them down close beside him. He then took a fine steel rod in his left hand, and seizing a tadpole, drew its long slender tail on to the rod. This operation was so dexterously performed, that the rod never protruded the least to the right or to the left, but was kept, by the fine touch of the right-hand fingers, exactly in the centre of the tube. The spitted tadpole was then laid flat in the lower half of the metal pipe mould; the upper part was pulled down over it, and then pressed. On lifting the mould from the press, the workman quickly cut away the superfluous clay that stood up beyond the bowl, opened the mould, and disclosed, to the undisguised admiration even of my eccentric friend, the graceful flow of his usual "yard of clay." But it was not yet ready for smoking; very far from it.

It was still a damp, leaden gray pipe, with two broad seams of clay projecting from it, throughout its entire length. It was ragged too. On these deficiencies my friend began to offer a few pungent remarks; when the workman interrupted him by pointing toward an industrious woman, who seemed to be in a desperate hurry; yet she was not at all excited. My friend suggested that steam must be circulating in her nimble fingers, instead of blood. She smiled at the pleasantry; and said meekly enough, that it was custom. She was as clumsy as I should be when she began—but long, long days of experience—there, sitting before that board, and cutting incessantly those seams that curl so neatly off the rough pipes, give that dexterity, and it is well, perhaps severely, paid for. The work-woman wears a serious, dull face generally. It struck me, as I watched the repetition of her movements, that in their dreadful monotony there must be a deadening influence upon the mind and heart. I even thought that she must find it a relief now and then to break a pipe, or drop one of the glistening steel rods. First, she took up one of the rough pipes, and with a sharp steel instrument, smoothed all the rough clay about the bowl. Then she smoothed the stem with a flat instrument—then she cut the mouthpiece even. Having thus rapidly traveled over the moulder's work, she withdrew the fine steel rod from the tube, blew down the pipe to assure herself that the air passed from the bowl to the mouth-piece, and then carefully added it to a row, placed upon a frame beside her. The finished pipe was hardly deposited in its place before another was in her hands, and in rapid process toward completion.

A roaring fire crackled in the grate, and the heat of the atmosphere was oppressive. Above were more endless rows and galleries of pipes; waiting to be baked, and in a fair way, I thought, of undergoing that process where they lay. I could hear the dull, heavy sounds of the clay-beater's weapon below, and in the rooms the incessant click of the closing moulds. The workmen were proud to show their dexterity, as they well might be. Our friend in the farther corner, as he talked pleasantly to us on various subjects, still carelessly made his clay tadpoles; the woman never paused from her rapid work when she exchanged occasional sentences with a boy who stood near her; and the wife of the manufacturer surveyed the busy scene with sparkling eyes.

I thought once or twice of the damp clay streaming about these workpeople; and of the hard, stern work going on to provide receptacles for lazy men's tobacco. Pipe-clay seemed to force itself every where; about the rafters, on the benches, on the floor, in the walls. My friend's curiosity was soon satisfied: for his anxiety to avoid contact with the raw material of his favorite manufactured article, drove every other consideration from his mind. He vowed that he did not wish to appear in the streets of London in the guise of a miller—that, generally, he preferred a black coat to a piebald one, and that not being a military man, the less pipe-clay he took away in the nap of his clothes, the better. But I had one or two questions to put to the tadpole-maker—not with the view, as my friend stoutly asserted, of writing a sermon, but perhaps with an object sufficiently laudable. I learned that a workman, "keeping to it" twelve hours, can make "four gross and a half" of pipes per day.

My friend was struck with this astonishing fact; and, forthwith, began to prove from this assertion that he ought to have the half-gross he wanted at a very low price indeed. It was only when the workman paused, for the first time, from his work to discuss the beauties of various pipes, that my friend felt himself quite at home in the manufactory. Hereupon, the workman placed a variety of pipes in juxtaposition, and began to talk of their relative excellences and beauties with the tact of an artist. This man was not without a shrewd sense of art; he had his ideal of a tobacco-pipe, as the political dreamer has his ideal of a model state, or a sculptor of his ideal beauty. He had shrewd, unanswerable reasons for a certain roundness in the bowl; his eye wandered critically down the graceful bend of the tube, and his hand tested nicely the finish of the surface. His skill lay, certainly, only in the manufacture of tobacco-pipes; but, still, herein his mind was active, and his taste was cultivated.

"What would become of you if smoking were put down by Act of Parliament?" my friend asked, with a sarcastic air. But the man was a match even for the practiced eccentricity of my companion.

"Why, sir," said the man, "most likely more snuff would be consumed instead, and I should shut up the kiln, and take to making snuffboxes."

My friend was silenced; and, as we walked away from the manufactory, down the dark, narrow streets, he allowed, in a whisper, that there was wisdom in the pipemaker's answer. And then he began to make calculations as to how many people flourish in every country on the bad habits and vices of their fellow-citizens. He wove a chain of terrible length, to show how many men were interested in the drunkenness of the country. A man reeled past us in the imbecile, singing stage of the vice. "That man," said my eccentric friend, "has done the state some service to-night. He has been helping to swell the Excise returns; presently, he will create a disturbance; a policeman will gallantly walk him off to the station-house, and be promoted; his hat will be broken, to the great advantage of a hatter; his shirt front will be torn, to the benefit of some poor, lone sempstress; and there, he has broken his yard of clay, to the advantage of the manufactory we have just left. Delirium tremens will come at last; and with it a surgeon; and, with the surgeon, herbs which are now growing under the burning heat of Indian skies." Thus my eccentric friend ran on, and I did not interrupt him; for, in his words, I detected sparks of light that led us merrily forward to our journey's end, where we found half-a-gross of "yards of clay;" "a perfect picture," according to my friend—lying, all white as snow before us, trimmed, I knew, by the serious, nimble-fingered woman we had seen at her work. And she is at it now, still cutting the seams off, and blowing down the tubes!

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