Note 32 — Chapter XXII · IRON, COBALT, AND NICKEL

The residue from the roasting of cobalt ores is called zafflor, and is often met with in commerce. From this the purer compounds of cobalt may be prepared. The ores of nickel are also first roasted, and the oxides dissolved in acid, nickelous salts being then obtained.

The further treatment of cobalt and nickel ores is facilitated if the arsenic can be almost entirely removed, which may be effected by roasting the ore a second time with a small addition of nitre and sodium carbonate; the nitre combines with the arsenic, forming an arsenious salt, which may be extracted with water. The remaining mass is dissolved in hydrochloric acid, mixed with a small quantity of nitric acid. Copper, iron, manganese, nickel, cobalt, &c., pass into solution. By passing hydrogen sulphide through the solution, copper, bismuth, lead, and arsenic are deposited as metallic sulphides; but iron, cobalt, nickel, and manganese remain in solution. If an alkaline solution of bleaching powder be then added to the remaining solution, the whole of the manganese will first be deposited in the form of dioxide, then the cobalt as hydrated cobaltic oxide, and finally the nickel also. It is, however, impossible to rely on this method for effecting a complete separation, the more so since the higher oxides of the three above-mentioned metals have all a black colour; but, after a few trials, it will be easy to find how much bleaching powder is required to precipitate the manganese, and the amount which will precipitate all the cobalt. The manganese may also be separated from cobalt by precipitation from a mixture of the solutions of both metals (in the form of the ‘ous’ salts) with ammonium sulphide, and then treating the precipitate with acetic acid or dilute hydrochloric acid, in which manganese sulphide is easily soluble and cobalt sulphide almost insoluble. Further particulars relating to the separation of cobalt from nickel may be found in treatises on analytical chemistry. In practice it is usual to rely on the rough method of separation founded on the fact that nickel is more easily reduced and more difficult to oxidise than cobalt. The New Caledonian ore is smelted with CaSO₄ and CaCO₃ on coke, and a metallic regulus is obtained containing all the Ni, Fe, and S. This is roasted with SiO₂, which converts all the iron into slag, whilst the Ni remains combined with the S; this residue on further roasting gives NiO, which is reduced by the carbon to metallic Ni. The Canadian ore (a pyrites containing 11 p.c. Ni) is frequently treated in America (after a preliminary dressing) by smelting it with Na₂SO₄ and charcoal; the resultant fusible Na₂S then dissolves the CuS and FeS₂, while the NiS is obtained in a bottom layer (Bartlett and Thomson's process) from which Ni is obtained in the manner described above.

For manufacturing purposes somewhat impure cobalt compounds are frequently used, which are converted into smalt. This is glass containing a certain amount of cobalt oxide; the glass acquires a bright blue colour from this addition, so that when powdered it may be used as a blue pigment; it is also unaltered at high temperatures, so that it used to take the place now occupied by Prussian blue, ultramarine, &c. At present smalt is almost exclusively used for colouring glass and china. To prepare smalt, ordinary impure cobalt ore (zaffre) is fused in a crucible with quartz and potassium carbonate. A fused mass of cobalt glass is thus formed, containing silica, cobalt oxide, and potassium oxide, and a metallic mass remains at the bottom of the crucible, containing almost all the other metals, arsenic, nickel, copper, silver, &c. This metallic mass is called speiss, and is used as nickel ore for the extraction of nickel. Smalt usually contains 70 p.c. of silica, 20 p.c. of potash and soda, and about 5 to 6 p.c. of cobaltous oxide; the remainder consisting of other metallic oxides.