Note 26 — Chapter XVIII · SILICON AND THE OTHER ELEMENTS OF THE FOURTH GROUP

Glass presents a similar complex composition, like that of many minerals. The ordinary sorts of white glass contain about 75 p.c. of silica, 13 p.c. of sodium oxide, and 12 p.c of lime; but the inferior sorts of glass sometimes contain up to 10 p.c. of alumina. The mixtures which are used for the manufacture of glass are also most varied. For example, about 300 parts of pure sand, about 100 parts of sodium carbonate, and 50 of limestone are taken, and sometimes double the proportion of the latter. Ordinary soda-glass contains sodium oxide, lime, and silica as the chief component parts. It is generally prepared from sodium sulphate mixed with charcoal, silica, and lime (Chapter XII.), in which case the following reaction takes place at a high temperature: Na2SO4 + C + SiO2 = Na2SiO3 + SO2 + CO. Sometimes potassium carbonate is taken for the preparation of the better qualities of glass. In this case a glass, potash-glass, is obtained containing potassium oxide instead of sodium oxide. The best-known of these glasses is the so-called Bohemian glass or crystal, which is prepared by the fusion of 50 parts of potassium carbonate, 15 parts of lime, and 100 parts of quartz. The preceding kinds of glass contain lime, whilst crystal glass contains lead oxide instead. Flint glass—that is, the lead glass used for optical instruments—is prepared in this manner, naturally from the purest possible materials. Crystal-glass—i.e. glass containing lead oxide—is softer than ordinary glass, more fusible and has a higher index of refraction. However, although the materials for the preparation of glass be most carefully sorted, a certain amount of iron oxides falls into the glass and renders it greenish. This coloration may be destroyed by adding a number of substances to the vitreous mass, which are able to convert the ferrous oxide into ferric oxide; for example, manganese peroxide (because the peroxide is deoxidised to manganous oxide, which only gives a pale violet tint to the glass) and arsenious anhydride, which is deoxidised to arsenic, and this is volatilised. The manufacture of glass is carried on in furnaces giving a very high temperature (often in regenerative furnaces, Chapter IX.). Large clay crucibles are placed in these furnaces, and the mixture destined for the preparation of the glass, having been first roasted, is charged into the crucibles. The temperature of the furnace is then gradually raised. The process takes place in three separate stages. At first the mass intermixes and begins to react; then it fuses, evolves carbonic acid gas, and forms a molten mass; and, lastly, at the highest temperature, it becomes homogeneous and quite liquid, which is necessary for the ultimate elimination of the carbonic anhydride and solid impurities, which latter collect at the bottom of the crucible. The temperature is then somewhat lowered, and the glass is taken out on tubes and blown into objects of various shapes. In the manufacture of window-glass it is blown into large cylinders, which are then cut at the ends and across, and afterwards bent back in a furnace into the ordinary sheets. After being worked up, all glass objects have to be subjected to a slow cooling (annealing) in special furnaces, otherwise they are very brittle, as is seen in the so-called ‘Rupert's drops,’ formed by dropping molten glass into water; although these drops preserve their form, they are so brittle that they break up into a fine powder if a small piece be knocked off them. Glass objects have frequently to be polished and chased. In the manufacture of mirrors and many massive objects the glass is cast and then ground and polished. Coloured glasses are either made by directly introducing into the glass itself various oxides, which give their characteristic tints, or else a thin layer of a coloured glass is laid on the surface of ordinary glass. Green glasses are formed by the oxides of chromium and copper, blue by cobalt oxide, violet by manganese oxide, and red glass by cuprous oxide and by the so-called purple of Cassius—i.e. a compound of gold and tin—which will be described later. A yellow coloration is obtained by means of the oxides of iron, silver, or antimony, and also by means of carbon, especially for the brown tints for certain kinds of bottle-glass.

From what has been said about glass it will be understood that it is impossible to give a definite formula for it, because it is a non-crystalline or amorphous alloy of silicates; but such an alloy can only be formed within certain limits in the proportions between the component oxides. With a large proportion of silica the glass very easily becomes clouded when heated; with a considerable proportion of alkalis it is easily acted on by moisture, and becomes cloudy in time on exposure to the air; with a large proportion of lime it becomes infusible and opaque, owing to the formation of crystalline compounds in it; in a word, a certain proportion is practically attained among the component oxides in order that the glass formed may have suitable properties. Nevertheless, it may be well to remark that the composition of common glass approaches to the formula Na₂O,CaO,4SiO₂.

The coefficient of cubical expansion of glass is nearly equal to that of platinum and iron, being approximately 0·000027. The specific heat of glass is nearly 0·18, and the specific gravity of common soda glass is nearly 2·5, of Bohemian glass 2·4, and of bottle glass 2·7. Flint glass is much heavier than common glass, because it contains the heavier oxide of lead, its specific gravity being 2·9 to 3·2.